고객 배경
The interior decoration company in Toronto, Canada, called into 모스테브 to find him a reliable table vase exporter for home and business interior decorating projects. The client required decorative glass vases which would harmonize with contemporary interior decor, and supply a consistent quality on many large volume orders.
Considering several suppliers, the company decided to use Mosteb, a professional table vase exporter for the following reasons:
- Over 50 years experience in exporting decorative glassware to North America.
- Shape, colour, texture and size, all flexible and customizable
- Having a stable production capacity for long-term projects.Having a stable production capacity for long term projects.
- Excellent communication and reliable delivery times
We’ve been made the perfect partner because of Mosteb’s expertise in custom designs, quality production and export support.
도전 과제
During the development phase two big problems arose.
- Achieving Consistent Modern Design Across Multiple Vase Sizes
The client asked for a set of table vases that had soft round lines, transparent glass with a smoky hue, and a vertical pattern on the vases, as these were in vogue in contemporary interiors. The issue was to give the brand a consistent image at various heights and capacities.
The vertical textures had to be left in their original positions without being distorted, and a smoke gray tone had to be set to be consistent in a variety of lighting situations. The curved body design also necessitated careful control of the thickness of the glass to ensure that the glass does not cool or bend unevenly during production.
Precise mould engineering and strict process control was required to ensure the consistency of aesthetics, stability of structure and colour uniformity.
- Improving Durability for Commercial Interior Use
The vases were designed for use in hotel, office and showroom projects, which called for greater durability than normal home décor products. Specific requests from client included bottom bases to be thicker and reinforced neck areas to prevent breakage during transport and while in use.
But it can be difficult to balance the vase if it gets thicker at some points. While providing a premium decorative appearance and enhancing impact resistance and longevity became a major technical challenge.
결과
Mosteb took an approach of design refinement and manufacturing optimization to meet these challenges.
The mold design and cooling were modified to ensure uniform texture alignment and consistent gray coloration of the smoke in all sizes of vases. Our engineering department also worked on optimizing thickness distribution of the glass for durability without compromising on the elegance.
Furthermore, drop resistance and stability testing were performed to ensure that the vases would meet the requirements of their commercial use and of international shipment.
프로젝트 진행 상황, 샘플 피드백, 생산 진척 상황 및 검사 보고서를 고객에게 지속적으로 업데이트하면서 프로젝트 기간 동안 고객과 긴밀하게 소통하여 모든 요구 사항이 충족되도록 했습니다.
최종 제품은 스타일, 내구성 및 일관된 생산 품질이 이상적으로 조화를 이루어 고객이 여러 인테리어 디자인 프로젝트를 제시간에 완료할 수 있도록 했습니다.
우리가 어떻게 했는지
- 사전 제작 계획: 고객과 긴밀히 협력하여 인테리어 디자인 테마, 목표 시장 및 사용 시나리오를 결정했습니다. 디자인 및 엔지니어링 팀은 적절한 유리 디자인, 색상 및 표면 처리 방안을 모색했습니다.
- 샘플 제작 및 최적화: 시제품 샘플을 제작하고 테스트했습니다. 질감의 선명도, 꽃병의 비율, 색조에 대한 피드백을 바탕으로 금형과 생산 매개변수를 개발하여 최종 승인을 받았습니다.
- 비용 및 대량 생산 최적화: 샘플 확인 후, 일관된 품질을 유지하고 비용을 관리하기 위해 생산 공정과 포장을 최적화했습니다. 각 배치별로 출하 전 꼼꼼한 품질 검사를 실시했습니다.
- 지속적인 소통 및 납품 보장: 대량 생산 과정에서 우리는 고객과 정기적으로 연락을 유지하며 생산 일정과 배송 추적 정보를 제공했습니다. 이는 정시 납품과 고객 만족을 보장하는 데 도움이 되었습니다.
