Информация о клиенте
Мостеб received a request from a fragrance research company in Lyon, France to design a bespoke decorative diffuser bottle. The institute required 200 ml clear glass bottles which were visually neat but professional enough to be evaluated for fragrance formulation testing and for client purposes.
The specified bottle had to be cylindrical in shape with thin vertical etched lines, stoppered with natural wood and could be used with standard wood reed diffusers. Consistent surface treatment and dimensional stability were also required for the project as the bottles would be reused in testing environments. They selected Mosteb due to our level of customization at the factory level, technical efficiency of communication, and experience in supporting applications of professional fragrances as opposed to retail application.
Проблемы
- Некачественная отделка поверхностей, использовавшаяся в прошлом: Ранее институт сотрудничал с другими продавцами декоративных флаконов-диффузоров, однако обработка поверхности значительно различалась от партии к партии. Непропорциональное травление влияло на визуальную однородность в сравнительных тестовых сессиях, а также снижало уверенность в передаче образцов сторонним партнерам.
- Functional Issues During Extended Testing: There were also cases of an unstable base, and non-uniform tolerances of necks in some of the diffuser bottles causing the stopper and reeds to sit inconsistently and have different evaporation rates during prolonged testing.
Анализ причин
| Issue | Likely Cause | Corrective Action |
| Uneven etched appearance | Inconsistent processing parameters | Standardized etching process |
| Reed instability | Neck dimensional variation | Improved neck mold control |
| Bottle movement | Insufficient base stability | Adjusted base structure |
| Batch variation | Lack of pre-production approval | Added sample and QC approval |
Решение
- Оптимизированы процессы обработки с фиксированным временем и глубиной травления, а также стандартизированы.
- Улучшена детализация формы для сохранения вертикального положения горловины.
- Для повышения устойчивости на рабочей поверхности в лаборатории немного утолщите основание.
- Предоставил предпроизводственные образцы и исчерпывающую информацию по контролю качества для утверждения перед началом серийного производства.
Результат
The final bottles had a more uniform etched look throughout the batch. The new neck size also helped to ensure that the stopper and reeds will remain in place during testing and the strengthened base for improved stability on laboratory work surfaces. After this project, the institute affirmed continuous relationship with Mosteb on future diffuser bottle customization programs.
